5
Production
Material issue, printing, finishing and quality check on the floor
Printing · Parsad
Cutting — GW 115P
Quality check📦Material Issue
| Stock Release | SRF-2026-00014 · 08 Oct 2026 |
| Stock Entry | MAT-STE-2026-00027 (automatic) |
| Requested By | Ramadhan (ST024), supervisor |
| Issued By | MD Shamim (ST058), store |
| Stock check | All in stock — no purchase needed |
| Item | Issued | Used | Returned |
|---|---|---|---|
| Kraft 90 gsm · roll 2601251327 | 207 kg | 153 kg | 54 kg |
| Twisted handle (brown) | 5,000 pcs | 5,000 pcs | - |
| PVA glue | 5 kg | 5 kg | - |
| Flexo ink (2 colours) | 2 kg | 2 kg | - |
If anything is short: Material
Request → LPO → received → LPI, then release.
📊Output Summary
Planned5,000
Printed5,100
Total waste100
Approved5,000
| Wastage | 100 pcs (2%) — as planned |
| Machine hours | 12 h (8 printing + 4 finishing) |
| Labour hours | 24 h (2 operators) |
| Actual job cost | QAR 3,100.00 |
| On the floor | 09 – 11 Oct 2026 |
| Outsourcing | Not needed — all in-house · how it works › |
| Status | Ready for delivery |
✅Quality Check
- Print quality and registration checked
- Colour matches approved artwork v2 (dark green, black)
- Size 35 × 25 × 12 cm checked on samples
- Pasting and bottom strength checked
- Handle pull test passed
- Defective pieces removed (25 pcs)
| Checked By | Ramadhan (ST024) |
| Result | Passed · 10 Oct 2026 |
| Packing | 50 cartons × 100 pcs |
🏭Production Stages (process log on JOB-2026-00012)
| # | Stage | Date | Machine | Operator | Hours | Input | Good output | Waste | Status |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Printing (2 colours) | 09 Oct 2026 | Printing Machine | Parsad | 8 | 5,100 | 5,050 | 50 | Done |
| 2 | Cutting | 10 Oct 2026 | Cutting — GW 115P | Caleb | 1.5 | 5,050 | 5,040 | 10 | Done |
| 3 | Folding & Pasting | 10 Oct 2026 | Paper Bag Machine | Caleb | 1.5 | 5,040 | 5,030 | 10 | Done |
| 4 | Handle Fixing | 10 Oct 2026 | Pasting Machine | Yakub | 1 | 5,030 | 5,025 | 5 | Done |
| 5 | Quality Check | 10 Oct 2026 | — | Ramadhan | 2 | 5,025 | 5,000 | 25 | Passed |
| 6 | Packing | 11 Oct 2026 | — | Paper Bag Section | 3 | 5,000 | 5,000 | - | Done |
| Total | 12 machine h | 5,100 | 5,000 | 100 (2%) | |||||
Worked example for Al Madeena Store · same job JOB-2026-00012 on every step · buttons open the real screens (login needed) · ← back to the full job journey